Zida zamakina zamtundu wa TGK25 ndizoyenera kwambiri pakukonza misa ya masilindala osiyanasiyana a hydraulic, masilindala ndi zida zina zolondola zapaipi.Makasitomala athu aku China amagwiritsa ntchito makina athu kupanga zida zambiri zowongoka bwino.Chida cha makina ichi chili ndi zida zambiri zamagetsi zomwe zimagwira ntchito bwino kwambiri, zomwe zimapangitsa kuti rolling scraper ikhale yokhazikika, kuzindikira zofunikira zosiyanasiyana zaukadaulo waukadaulo, komanso kupereka magwiridwe antchito apamwamba.Makasitomala athu aku China amakhutitsidwa kwambiri ndi makina otopetsa azamabowo, zomwe zimatipangitsa kupambana makasitomala ambiri.Zida izi ndiyenso mndandanda waukulu wazinthu zomwe kampani yathu imalimbikitsa kumakampani akuluakulu ogulitsa kuti azitumiza kunja.
NO | Zinthu | Kufotokozera |
1 | Processing Inner Diameter Range | Φ40-250mm |
2 | Processing Depth Range | 150mm-12000m |
3 | Machine Guideway Width | 650 mm |
4 | Spindle Center urefu | 350 mm |
5 | Kuthamanga kwa Spindle, Maphunziro | 120-1000rpm, magiya 4, opanda stepless |
6 | Main Motor | 45KW, AC servo mota |
7 | Kudyetsa Speed Range | 5-3000mm/mphindi (popanda sitepe) |
8 | Liwiro Loyenda Mwachangu | 6000mm / mphindi |
9 | Fixture Clamping Range | Φ40-350mm |
10 | Kudyetsa motere | 40N.m (Siemens AC servo motor) |
11 | Coolant System Motors | N=7.5kw 11kw 15kw |
12 | Hydraulic Pump Motor | 1.5kW,n=1440r/mphindi |
13 | Coolant System Rated Pressure | 2.5MPa |
14 | Coolant System Flow | 237L/mphindi, 201L/mphindi, 153L/mphindi (maseti 3) |
15 | Kuthamanga kwa Hydraulic System | 7 MPa |
16 | Kuthamanga kwa Air | ≥0.4MPa |
17 | Control System | Siemens 828D |
18 | Magetsi | 380V.50HZ, 3 Phase (Sinthani Mwamakonda Anu) |
19 | Muyezo wa makina | L*2400*2100*( L*W*H) |
1. Bedi la Makina
Makina otopetsa azamabowowa amagwiritsa ntchito masitima apanja a rectangular planar.Bedi la chida ichi chimapangidwa ndi mchenga wa resin ndikuponyedwa ndi chitsulo chapamwamba kwambiri cha HT300.Ndi makina otopetsa okhala ndi mawonekedwe abwino komanso mphamvu, zomwe zimapangitsa chida cha makina kukhala ndi kukana kwabwino kovala komanso kusungidwa kolondola.Pangani chomaliza kukhala ndi miyeso yolondola ya geometric.
2. Wotopetsa Ndodo Drive Bokosi
Bokosi la bar lotopetsa ndi gawo lophatikizika loponyera ndipo limayikidwa pa pallet ya chakudya.Spindle imayendetsedwa ndi 45KW AC servo motor, ndipo kuzungulira kwa spindle kumayendetsedwa ndi lamba wolumikizana woyendetsedwa ndi makina osinthira liwiro.Liwiro osiyanasiyana ndi 3-1000r/mphindi, 4 magiya, hayidiroliki basi kusuntha stepless liwiro lamulo.Kusankhidwa kwa liwiro lozungulira kungadziwike molingana ndi zinthu monga zida zogwirira ntchito, kuuma, chida chodulira komanso kuswa chip.Malinga ndi liwiro losiyana, imatha kukhazikitsidwa kudzera mu pulogalamu yowongolera manambala, ndipo ma spindle bearings amasankhidwa kuchokera kumitundu yochokera kunja monga N SK ku Japan.Ntchito yayikulu ya bokosi lotopetsa la bar ndikuyendetsa chida kuti chizizungulira.
3. Njira Yopangira Mafuta
Makina otopetsawa amagwiritsa ntchito jakisoni wamafuta ndi kubweza mafuta.Pangani makina chida mosalekeza kupereka madzi kudula kwa workpiece pa ndondomeko Machining, motero kupanga makina osalala ndi kuteteza workpiece.Chida chobwezera mafuta chimapangitsa kuti mafuta odulira azikhala ozungulira mu chida cha makina, kuti madzi odulira mu gawo lokonzekera azinyamula zinyalala mu bokosi lobwezeretsa.
4. Makina Odyetsa Makina
Taiwan Shangyin mkulu-mwatsatanetsatane mpira wononga peyala waikidwa pakati ndi kumbuyo theka la poyambira wa makina chida thupi, ndipo pali bokosi chakudya kumapeto, moyendetsedwa ndi 5.5KW AC servo motor, kuzindikira kudyetsedwa kwa chida ndi mphasa chakudya (boring bar bokosi).Kuthamanga kwa chakudya kumatha kusinthidwa mopanda malire, ndipo chidacho chikhoza kubwezeredwa mwachangu.Theka lakutsogolo la poyambira la bedi la makina lili ndi chomangira chooneka ngati T ndi bokosi la chakudya, lomwe limagwiritsidwa ntchito kudyetsa chipangizo chobwezera mafuta, kusintha malo ogwirira ntchito ndi kukakamiza.Dongosolo lonse lodyera lili ndi ubwino wolondola kwambiri, kusasunthika kwabwino, kuyenda kosalala, komanso kusunga bwino.
5. Boring Bar Support System
Mkono wothandizira wa bar wotopetsa umakhazikika pa bulaketi ndi zomangira, ndipo amasinthidwa pamodzi ndi bala yotopetsa, yomwe ili yabwino komanso yofulumira kusintha mipiringidzo yosiyanasiyana yotopetsa.Imakhala makamaka ndi gawo lothandizira bala yotopetsa, kuwongolera komwe kumayenda kwa bala yotopetsa, ndikuyamwa kugwedezeka kwa bar yotopetsa.Chombo chothandizira chamkati chokhala ndi ntchito yozungulira.
6. Workpiece Fixture Support System
Wokhala ndi ma seti awiri a block block yooneka ngati V kuti athandizire chogwirira ntchito.Zomangira ndi kukweza nati zitha kusinthidwa mosasamala malinga ndi ma diameter osiyanasiyana.Iwo makamaka amasewera workpiece katundu katundu ndi kusintha, ndi udindo wa dzenje wotopetsa
7. Hydraulic System
Chida cha makinacho chimakhala ndi makina apadera a hydraulic, omwe amagwiritsidwa ntchito kuwongolera kukulitsa ndi kutsika kwa chida cha hydraulic ndi kusuntha kwamadzimadzi kwa hydraulic kwa bokosi lotopetsa la bar kuti amalize dongosolo lowongolera.Kuthamanga kwake ndi 7Mpa.Zigawo zazikuluzikulu ndizochokera kunja kwa kafukufuku wamafuta.
8. Woziziritsa Zosefera System
Kuzizira kwa chip kuchotsa ndi kusefera: makamaka yomwe ili kumbuyo kwa chida cha makina, mutatha kusefa ndi makina a chain plate automatic chip kuchotsa (coarse fyuluta)→sefa yamafuta yoyamba →sefa yamafuta ya mulingo wachiwiri ndi kusefera kwachitatu pambuyo pothira madzi ndi kusefera.Zitsulo zachitsulo zimatumizidwa ku galimoto yosungiramo tchipisi ndi chotengera cha chain plate chip, choziziritsira chimabwerera ku tanki yamafuta, kenako choziziritsira chimaperekedwa kwa wolandila mafuta kudzera popopera kozizirira, ndipo mafutawo amaperekedwa ndi seti 3. mapampu a vane kuti akwaniritse zosowa zosiyanasiyana za kukula kwa dzenje la workpiece.
Mukakonza dzenje lamkati la chogwirira ntchito, tsinde lalikulu la bokosi lotopetsa limayendetsa chidacho kuti chizungulire, ndipo tchipisi tachitsulo timanyamulidwa ndi choziziritsa kukhosi ndikutulutsidwa kudzera mu dzenje lamkati la chipangizo chobwezera mafuta.Makina ochotsa tchipisi odzichitira okha amatumiza tchipisi tachitsulo kugalimoto yosungiramo tchipisi, ndipo choziziritsira chimasonkhanitsidwa ndikubwezeretsedwanso.
9. Kugwiritsa Ntchito Makina
Makina owongolera opangira zida zamakina amayikidwa pampando wopondereza ndikukhazikika papampando wapampando, womwe ndi wosavuta kugwiritsa ntchito chida cha makina.Gululo limapangidwa ndi chitsulo chosapanga dzimbiri cha matt, mawonekedwe ake amalumikizana, okongola komanso olimba.
Pulogalamu yamakina idapangidwa ku Siemens ndipo imagwiritsidwa ntchito kwa zaka zambiri.Timapita patsogolo ngati mulingo wapadziko lonse lapansi.
10.Electric System
Amakhala ndi main control box, opareshoni box, terminal box ndi zingwe.Zida zazikulu zamagetsi ndi mtundu wa Schneider.Kwa bokosi lowongolera magetsi (kuzizira kwa mpweya).Gawo lalikulu la mawaya limatengera kapangidwe ka pulagi ya ndege.Zingwezo zimatengera muyezo wadziko lonse, ndipo zingwe zofooka zapano zimatenga zingwe zotetezedwa.Mawaya amakonzedwa mosamalitsa molingana ndi kudzipatula kwamphamvu komanso kofooka kwamagetsi.
NO | Zinthu | Mitundu | NO | Zinthu | Mitundu |
1 | Thupi lachitsulo la makina | Chodzipangira | 2 | Boring bar drive box | Chodzipangira |
3 | Thandizo gulu | Chodzipangira | 4 | Kunyamula spindle | Japan NSK |
5 | Zimbalangondo zina | Mitundu yabwino | 6 | Mpira konda | Mtundu waku Taiwan |
7 | Zinthu zazikulu zamagetsi | schneider kapena siemens | 8 | Spindle motor | China mtundu |
9 | Dyetsani servo mota | Siemens | 10 | Dyetsani woyendetsa servo | Siemens |
11 | CNC ndondomeko | Siemens | 12 | Pneumatic zinthu | Japan SMC |
10.CNC Control System
Chida cha makina chili ndi SIMENS CNC system yokhala ndi mawonekedwe a RS232/USB, omwe amatha kupangidwa kunja kwa makina.Okonzeka ndi athandizira pulogalamu ndi linanena bungwe mawonekedwe, amene akhoza anasamutsa kwa kompyuta.Konzani gulu lalikulu loyang'anira ndi siteshoni ya batani la ntchito, mawonekedwe a ku China ogwiritsira ntchito ndi kusintha kwa ntchito, mabatani, ndi zina zotero.Chiwonetsero cha momwe zinthu zilili, mawonekedwe apano, chiwonetsero cha pulogalamu, mawonekedwe a parameter, chiwonetsero cha alamu, kutembenuka kwa zilankhulo zambiri ndi ntchito zina.Kukhazikitsa kwa parameter ndikosavuta, mwachilengedwe, kosavuta komanso kodalirika.Pulogalamu yachitetezo cha chida cha PLC imawonjezedwa kuti mupewe zochitika za "kusunga mpeni".