TGK 10 Deep Hole CNC Skiving & Rolling Machine
Makina Khalidwe
TGK10 mndandanda wa CNC skiving & rolling machine tool utenga njira yosinthira ya workpiece yokhazikika ndi chakudya chozungulira cha chida.Chida cha makina chimatha kuzindikira kusangalatsa, kukwapula ndi kugubuduza kwa mabowo amkati mwazogwirira ntchito, njira yopangira ndiyosavuta, ndipo zinthu zomwe zimakonzedwa ndizolondola kwambiri.Ubwino waukulu wa chida ichi makina ndi mkulu processing dzuwa, ntchito khola, ndi dzuwa ndi 5 mpaka 10 nthawi zachikhalidwe zakuya dzenje wotopetsa makina ndi honing makina;digiri ya kuwongolera mwanzeru ndi yayikulu, ndipo kuwongolera kwa digito ndikuwunika kwa lamulo lililonse lachida cha makina ndi losavuta komanso losavuta.zosavuta kugwira ntchito.
Makina a Parameters
| NO | Zinthu | Kufotokozera |
| 1 | Processing Inner Diameter Range | Φ35-100mm |
| 2 | Processing Depth Range | 1000mm-12000m |
| 3 | Machine Guideway Width | 500 mm |
| 4 | Spindle Center urefu | 350 mm |
| 5 | Kuthamanga kwa Spindle, Maphunziro | 5-1200rpm, magiya 4, opanda stepless |
| 6 | Main Motor | 45KW, AC servo mota |
| 7 | Kudyetsa Speed Range | 5-3000mm/mphindi (popanda sitepe) |
| 8 | Liwiro Loyenda Mwachangu | 6000mm / mphindi |
| 9 | Fixture Clamping Range | Φ40-150mm |
| 10 | Kudyetsa motere | 40N.m (Siemens AC servo motor) |
| 11 | Coolant System Motors | N=7.5kw 11kw 15kw |
| 13 | Coolant System Rated Pressure | 2.5MPa |
| 14 | Coolant System Flow | 237L/mphindi, 201L/mphindi, 153L/mphindi (maseti 3) |
| 15 | Kuthamanga kwa Hydraulic System | 7 MPa |
| 16 | Kuthamanga kwa Air | ≥0.4MPa |
| 17 | Control System: | Siemens 828D |
| 18 | Magetsi | 380V.50HZ, 3 Phase (Sinthani Mwamakonda Anu) |
| 19 | Muyezo wa makina | L*2400*2100*( L*W*H) |
Zida Zofunika Zamakina
1. Bedi la Makina
Bedi limatenga mawonekedwe a njanji ya rectangular lathyathyathya, ndipo m'lifupi mwake ndi 500mm.Thupi la bedi ndilo gawo lalikulu la chida cha makina, ndipo kukhazikika kwake kumakhudza mwachindunji ntchito yogwira ntchito ndi kulondola kwa makina onse.
2. Wotopetsa Ndodo Drive Bokosi
Bokosi la bar lotopetsa ndi gawo lophatikizika loponyera ndipo limayikidwa pa tray ya chakudya.Kusankhidwa kwa liwiro lozungulira kungadziwike molingana ndi zinthu monga zida zogwirira ntchito, kuuma, chida chodulira komanso kuswa chip.Malinga ndi liwiro losiyana, imatha kukhazikitsidwa kudzera mudongosolo la manambala, ndipo ma spindle bearings amatumizidwa kuchokera ku Japan monga NSK.Ntchito yayikulu ya bokosi lotopetsa la bar ndikuyendetsa chida kuti chizizungulira
3. Wodyetsa Mafuta & Osonkhanitsa Mafuta System
Wolandira mafuta ali pakati pa chida cha makina.Ntchito zazikulu za gawo lolandirira mafuta ndi: 1. Lowetsani choziziritsa kukhosi.2. Kumapeto kwa kutsogolo kwa oiler kumakhala ndi chida chowongolera chida pamwamba pazitsulo zogwirira ntchito, zomwe zingathe kuzindikira chiwongolero cha khomo panthawi ya scraper processing.Chida chobwezera mafuta chili kumapeto kwa chida cha makina, chomwe chimatha kusuntha ndikukhazikika panjira ya axial ya bedi.Ntchito zazikulu za chipangizo chobwezera mafuta ndi: Gawo lapansi la thupi lobwereranso la mafuta limagwirizanitsidwa ndi ndodo ya T-zoboola pakati pa bedi, ndipo kayendedwe ka axial kumazindikira kuyika kwa workpiece panthawi yokonza;ili ndi servo motor jacking device (chifukwa jacking imagwiritsa ntchito servo yapamwamba kwambiri The motor jacking imalowa m'malo mwa hydraulic jacking njira, kotero kuti kusintha kwa mphamvu ya jacking kumazindikira kulamulira kwa digito. , ndi magulu osiyanasiyana ojambulira amasankhidwa kuti ateteze kuphulika kwa nozzle kwambiri.)
4. Makina Odyetsa Makina
Taiwan Shangyin mkulu-mwatsatanetsatane mpira wononga peyala waikidwa pakati ndi kumbuyo theka la poyambira wa makina chida thupi, ndipo pali bokosi chakudya kumapeto, moyendetsedwa ndi 5.5KW AC servo motor, kuzindikira kudyetsedwa kwa chida ndi mphasa chakudya (boring bar bokosi).Kuthamanga kwa chakudya kumatha kusinthidwa mopanda malire, ndipo chidacho chikhoza kubwezeredwa mwachangu.Theka lakutsogolo la poyambira la bedi la makina lili ndi chomangira chooneka ngati T ndi bokosi la chakudya, lomwe limagwiritsidwa ntchito kudyetsa chipangizo chobwezera mafuta, kusintha malo ogwirira ntchito ndi kukakamiza.Dongosolo lonse lodyera lili ndi ubwino wolondola kwambiri, kusasunthika kwabwino, kuyenda kosalala, komanso kusunga bwino.
5. Boring Bar Support System
Mkono wothandizira wa bar wotopetsa umakhazikika pa bulaketi ndi zomangira, ndipo amasinthidwa pamodzi ndi bala yotopetsa, yomwe ili yabwino komanso yofulumira kusintha mipiringidzo yosiyanasiyana yotopetsa.Imakhala makamaka ndi gawo lothandizira bala yotopetsa, kuwongolera komwe kumayenda kwa bala yotopetsa, ndikuyamwa kugwedezeka kwa bar yotopetsa.Chombo chothandizira chamkati chokhala ndi ntchito yozungulira
6. Workpiece Fixture Support System
Wokhala ndi ma seti awiri a block block yooneka ngati V kuti athandizire chogwirira ntchito.Zomangira ndi kukweza nati zitha kusinthidwa mosasamala malinga ndi ma diameter osiyanasiyana.Iwo makamaka amasewera workpiece katundu katundu ndi kusintha, ndi udindo wa dzenje wotopetsa.
7. Hydraulic System
Chida cha makinacho chimakhala ndi makina apadera a hydraulic, omwe amagwiritsidwa ntchito kuwongolera kukulitsa ndi kutsika kwa chida cha hydraulic ndi kusuntha kwamadzimadzi kwa hydraulic kwa bokosi lotopetsa la bar kuti amalize dongosolo lowongolera.Kuthamanga kwake ndi 7Mpa.Zigawo zazikuluzikulu ndizochokera kunja kwa kafukufuku wamafuta.
8. Woziziritsa Zosefera System
Kuzizira kwa chip kuchotsa ndi kusefera: makamaka yomwe ili kumbuyo kwa chida cha makina, mutatha kusefa ndi makina a chain plate automatic chip kuchotsa (coarse fyuluta)→sefa yamafuta yoyamba →sefa yamafuta ya mulingo wachiwiri ndi kusefera kwachitatu pambuyo pothira madzi ndi kusefera.
9.Electric System
Amakhala ndi main control box, opareshoni box, terminal box ndi zingwe.Zida zazikulu zamagetsi ndi mtundu wa Schneider.Kwa bokosi lowongolera magetsi (kuzizira kwa mpweya).Gawo lalikulu la mawaya limatengera kapangidwe ka pulagi ya ndege.Zingwezo zimatengera muyezo wadziko lonse, ndipo zingwe zofooka zapano zimatenga zingwe zotetezedwa.Mawaya amakonzedwa mosamalitsa molingana ndi kudzipatula kwamphamvu komanso kofooka kwamagetsi.
| NO | Zinthu | Mitundu | NO | Zinthu | Mitundu |
| 1 | Thupi lachitsulo la makina | Chodzipangira | 2 | Boring bar drive box | Chodzipangira |
| 3 | Thandizo gulu | Chodzipangira | 4 | Kunyamula spindle | Japan NSK |
| 5 | Zimbalangondo zina | Mitundu yabwino | 6 | Mpira konda | Mtundu waku Taiwan |
| 7 | Zinthu zazikulu zamagetsi | schneider kapena siemens | 8 | Spindle motor | China mtundu |
| 9 | Dyetsani servo mota | Siemens | 10 | Dyetsani woyendetsa servo | Siemens |
| 11 | CNC ndondomeko | Siemens | 12 | Pneumatic zinthu | Japan SMC |
10.CNC Control System
Chida cha makina chili ndi dongosolo la SIMENS828D CNC, ndipo kupanikizika kozizira kumawonetsedwa ndi zida.Galimoto ya chakudya ndi mota ya servo, ndipo galimoto yotopetsa yamabokosi imatumizidwa kunja.Kudyetsa pamanja, kudzidziwitsa nokha ntchito.Chiwonetsero cha Status, Ntchito zosiyanasiyana monga mawonekedwe apano, chiwonetsero cha pulogalamu, chiwonetsero chazikhazikiko, chiwonetsero cha alamu, kutembenuza zinenero zambiri, ndi zina.
